Senior NPI Moulding Process Engineer
Core
Development, optimization, validation, and industrialization of injection moulding processes for new product introductions to ensure robust manufacturing transfer.
Role type
Senior IC moulding process engineer (NPI)
Builds
Injection moulded components for new product programmes
Domain
Manufacturing (medical, electronics, high-precision)
Required skills
injection moulding process engineering, scientific moulding principles, Design of Experiments (DOE), process validation (IQ/OQ/PQ), DFM reviews, Moldflow analysis, tool design reviews, process control strategies, continuous improvement
Preferred skills
medical/electronics/high-precision manufacturing experience, RJG or equivalent scientific moulding certification
Technologies
Moldflow
Responsibilities
Lead moulding process development for NPI programmes, plan and execute mould trials (T0-T3), establish process windows, conduct DOE studies, support DFM and tool design reviews, lead process validation activities, define critical process parameters, develop process setup sheets and documentation, support FAT/SAT activities, drive continuous improvement initiatives, capture lessons learned, support transfer to production
Seniority
Senior, hands-on IC