Manufacturing Process Engineer - NPI
Core
Support product launches from development validation through mass production by optimizing manufacturing processes, reducing cycle time, and ensuring process capability for automotive electronics.
Role type
Manufacturing Process Engineer (New Product Introduction)
Builds
Automotive electronic components and systems for leading automotive brands
Domain
Automotive industry + Electronics manufacturing
Required skills
DFM/DFA principles, APQP methodologies, PFMEA/Reverse PFMEA, MSA/GR&R studies, DoE/capability studies (Cp/Cpk), root cause analysis (5 Whys, Ishikawa, Pareto), assembly automation, SMT, PCB fabrication/assembly, MES systems, smart fastening, adhesive dispensing
Preferred skills
IATF 16949 and VDA 6.3 standards knowledge, IPC-A-610 familiarity, concept design of assembly/test fixtures, automated/semi-automated assembly systems experience, strain measurement, process parameter validation, equipment setup/maintenance strategy definition
Technologies
MES, SMT, PCB assembly, Smart fastening systems, Adhesive dispensing, Automated assembly systems
Responsibilities
Apply DFM/DFA principles to ensure efficient manufacturing; Conduct manufacturability reviews to identify process risks and cost reduction opportunities; Collaborate with design teams to optimize product architecture for ease of assembly; Drive design improvements to reduce cycle time and assembly errors; Conduct PFMEA and Reverse PFMEA before mass production; Develop and validate process parameters and specifications; Define equipment setup, spare parts lists, and maintenance strategies; Execute capability plans including MSA and GR&R studies; Manage equipment transfer and setup (import/export).
